Plant & Capability

Injection Moulding

1 – XS Boy Up to 196 x 196. 8 grams max. tools + Rubber plasticising unit
1 –┬áBabyplast adaptor

Laser

1 – Laser Welder – Alphalaser ALW vario 150 – 350 Kg Z=380mm, X and Y 180mm
1 – Laser Marker – Rofin Easymark 2 – 120 x 120 x120mm

Ancillary Equipment

1 – XYZ Horizontal bandsaw

1 – Fly press No. 6

2 – Drilling machines

1 – Gantry System with capacity of 3.5 Tonnes

Material handling equiptment

Grinding

1 – Jones & Shipman 540X surface grinder
3 – Jones & Shipman 540 with Optidress & d.r.o
2 – Jones & Shipman 540 with P Optidress & d.r.o
2 – Jones & Shipman 540 with AP Optidress & d.r.o
1 – Jones & Shipman 1011 surface grinder
1 – P. G. Projectorscope
1 – Myford cylindrical
1 – Jones & Shipman 1300 Cylindrical Grinder
1 – Jones & Shipman centre lapper
2 – Delphin centreless grinding attachment

Inspection & Measuring
We have a large array of Inspection and Measuring equipment, providing us with part of the precision capability that we supply. Backed up by the latest in software technology and experience we are confident in supplying you with the service you require. Gauge Blocks (Metric & Imperial).

Various granite surface plates
Rockwell hardness tester
3 – Tesa Micro-hite digital height gauge
1 – Baty projector with d.r.o
1 – Workshop Dynascope Ultra projector with Polaroid camera system
1 – 3R Macro pre-setting station
1 – DEA Mistral CMM with PC-DMIS CAD++ for CMM (3D Measuring software)
1 – System 3R Workshop Manager Presetting Software
All calibrated where appropriate in accordance with ISO 9001: 2008

Milling Machines

1 – Bridgeport VMC 500-16
1 – XYZ 3000 vertical with d.r.o
1 – XYZ 2000 vertical with d.r.o
1 – Mikron HSM300 Mouldmaster c/w with graphite extraction system & laser tool measurement used for high speed milling for the manufacture of electrodes.
1 – Mikron VCE 800 Pro

1 – Hurco VM20i with 5-axis Kitagawa unit -NEW

Programming system
We are constantly improving our ability to supply all of our customers needs. To achieve such standards we are constantly monitoring changes in technology and demand, to aid us in shaping ourselves into a viable solution to your expectations. With an open mind we are only too happy to move with the times. This is proven by the fact that we have been providing a professional service to our clients for well over 35 years.

3 – Camtek PEPS V 5
1 – VERO – Visi Machining
1 – OneCNC XR Mill Expert
1 – One CNC XR Lathe
1 – Cimitron Electrode Design
1 – Fikus WEDM MODULE

Solid Sink EDM

1 – GF Agie Charmilles FORM 20
1 – Charmilles E-110/P25 with d.r.o. & Fagor 80 pitching control
3 – Charmilles E-110/P25 with d.r.o

Turning Machines

1 – XYZ Proturn SLX425 CNC Lathe

Wire EDM

1 – GF Agie Charmilles 200 mS
1 – GF Agie Charmilles 300 mS

Wire 0,07
Ra 0,05
Accuracy 0,0005

Because of the accuracy and efficiency of this process more manufacturers as well as other sectors are finding it increasingly effective and economic to use this for their creation rather than conventional methods. We have 24hr machining capabilities opening up the possibilities of using this service through us a reality. Due to the computerised nature which drives our machines and the fact that no cutter wear is detectable this ends with a high precision result as all of our clients would expect.

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